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Projects

High Street and Willand Road, Devon

  • Client
    McCarthy Stone
  • Location
    Cullumpton, Devon
  • No. of Units
    43 units
  • Residential Properties

Project Overview

We are proud to have completed design and installation of our piled raft foundation for McCarthy Stone‘s Foxglove Place development, a 43-bed retirement living complex located off Willand Road in Cullompton. Our Foundation solutions for the later living development features 21 one-bedroom and 22 two-bedroom properties, all designed exclusively for the over-60s. The architect ‘Inspire Design’ provided drawings for a three-storey complex that required structural foundations to accommodate a brick construction superstructure finished with metal balconies and balustrades across the building.

  • 30% concepting
  • 25% detailed design
  • 45% duration on site.
Time Spent Data
Image - High Street and Willand Road, Devon

Concept Design

Our in-house engineers specified a NHBC compliant 300mm reinforced concrete raft foundation solution for the plot, supported by 300mm diameter CFA (Continuous Flight Auger) piles. This specification provided an optimal solution allowing a continuous reinforced concrete raft without thickenings, minimising localised ground disturbance and the need for extensive excavation.

We simplified the construction process through our design modelling using finite element software, we modelled the structural loads onto the new structural foundation thereby optimising the efficiency of the raft and pile arrangement, whilst also considering the drainage & services routing in relation to our proposed pile arrangement. We installed 1342m2 of piled structural foundations in less than 9 weeks including underslab drainage, inspection chambers and service ducting .

Image - High Street and Willand Road, Devon

Design Engineering

The site was located in Devon District Council and the development was on the Astra Printing site and former Crown Works premises. The ground consisted of underlying aquifer with PAH contamination of groundwater a potential risk to the site.

A heave analysis was conducted and found that the site was mainly granular, sandy, gravelly, SILT type soils classified as non-plastic soils therefore negating the need for any anti-heave precautions being specified.

Driven piles were not suitable for this project due to the close proximity of existing properties due to the noise and vibration generated through this method of piling.

Image - High Street and Willand Road, Devon
Image - High Street and Willand Road, Devon

Construction

By the end of February, installation of our concrete working surface (CWS) was completed, in advance of our piling mobilisation.

Once groundworks team have released sufficient sections, our steel fixers and shuttering carpenters mobilised to site to commence works of the reinforced concrete slab.

Upon completion of site works prior to concrete pouring, our in-house engineers ensure that all testing has been carried out as specified, complete their final inspection/sign-off before offering the works up our client’s team and warranty providers inspections.

We completed our 1st concrete pour in the first week of May. This marked a major milestone in the project, as it enabled a section to be handed over to our client to release follow on works.

This efficient and well-coordinated process demonstrates our commitment to sustainability delivering quality work on time every time, ensuring that each project phase is executed seamlessly and to the highest standards.

CFA Piling work commenced as programmed, upon completion of area “A” our groundworks crews mobilised to commence works on the lift pits and underslab drainage and services, which had been fully co-ordinated with our pile layout in advance to ensure site works were completed timely. Due to the nature of later living apartments they typically have a tight network of drainage and services runs which requires careful, methodical installation.

We successfully delivered the later living foundation solution for McCarthy Stone’s retirement living development, now named Foxglove Place, a 43-bed retirement living complex in Cullompton. Utilising a CFA piled raft foundation and a detailed under-slab drainage system, we installed a stable and efficient solution with minimal ground disturbance.

The project remained on schedule, meeting all agreed milestones, including piling and concrete pours, all completed within the planned nine-week timetable. Our streamlined approach ensured high-quality results, meeting both the technical demands of the care home foundations and the client’s expectations for a smooth and timely construction process.